Custom Wire Harness & Cable Assembly Manufacturing

Precision-built, US-based contract manufacturing for wire harness and cable assemblies.

Wire Harness Assembly Services

At PGF Technology, we specialize in precision-built, US-based wire harness and cable assembly services, offering reliable and high-quality solutions tailored to your exact specifications. Our capabilities include handling both simple and complex assemblies, ensuring accurate and efficient production for manufacturing needs.

Our US-based facility guarantees stringent quality control and rapid turnaround times. Using advanced technology and processes, we deliver exceptional performance and durability in every project. Whether you need large batches or ongoing production, our adaptable wire harness and cable assembly services are designed to meet your evolving needs.

Partner with us and connect directly with our experienced US-based experts for personalized support and guidance as we grow together.


10 Reasons to Choose Us

  • Prototype to Production
  • Customized Assemblies
  • High-Quality Components
  • U.S. Based Supplier
  • Harness and Cable Assemblies
  • Leading Technology
  • Quality Assurance
  • On-Time Delivery
  • Flexibility
  • Knowledgeable Experts

Request a Quote

Ready to get started? Complete the form below to request a quote for our wire harness and cable assembly services. You can also email us at or call us at 800-342-0422.


Name(Required)
Drop files here or
Max. file size: 200 MB.
    Additional Information: For a quick and accurate quote, please provide BOM, drawings, turnaround time, quantity, and other project documents.
    This field is for validation purposes and should be left unchanged.

    Thomasnet Verified Supplier
    Made in the USA
    Certified ISO 13485:2016 Company
    Certified ISO 9001:2015 Company

    Assembly Methods

    These assembly methods for wire harnesses offer different techniques to achieve secure connections, proper insulation, and protection. The choice of method depends on factors such as the application requirements, wire type, connector type, and desired level of durability and aesthetics.

    Crimping

    • Stripping and preparation: Strip the insulation from the wire ends.
    • Terminal selection: Choose the appropriate crimp terminals based on wire gauge and connector type.
    • Crimping: Use a crimping tool to securely attach the terminals to the wires.

    Soldering

    • Stripping and tinning: Strip the insulation and tin the wire ends by applying solder.
    • Component soldering: Solder the tinned wires to the respective connectors or terminals.
    • Heat shrink tubing: Slide heat shrink tubing over the soldered connections and apply heat for insulation and protection.

    Wire Harness Assembly Process

    Most wire harnesses are designed with a specific application or device in mind for optimal functionality and safety. The most important factors to consider during the design process are space requirements, installation preferences, and power demands of the equipment or device in which the harness will be used. Other factors to consider include temperature, chemical exposure, humidity, flexibility, and color preferences. In general, the length of time required to manufacture the wire harness assembly will depend on the design’s complexity.

    Given the complexity of wire harness assembly manufacturing, working with a provider with the relevant design and manufacturing experience is essential to meet your specific requirements. Creating a wire harness assembly typically involves the following key steps.

    PGF TECHNOLOGY GROUP

    Peek Inside PGF

    Established in 1970, PGF prides itself on guaranteeing unsurpassed quality, service, and highly competitive pricing. Our commitment to technology is evident in our vast range of state-of-the-art machinery and equipment.

    PGF includes the following designated areas for various tasks throughout the assembly process:

    • Wire Processing Center
    • Cable Assembly Stations
    • Electronic Manufacturing
    • Quality Check
    • Order Processing
    • Shipping & Receiving
    • Training Room
    • Sales Office
    Electrical components

    Harness Your Power